HVAC Upgrades

Upgrading your heating and cooling systems with today's state-of-the art equipment can deliver amazing cost savings!

Proper heating, ventilating, and air-conditioning (known in the trade as HVAC) are key to maintaining a comfortable, healthy and productive environment. Collectively, these systems account for as much as 50% of the electricity used in municipal buildings!  Improved heating and cooling performance along with substantial energy savings can be achieved by implementing energy-efficiency measures.

Our section on geothermal energy production also contains information about ground source heating and cooling, another approach to making your building efficient and comfortable.

  • Heating Systems
  • Cooling Systems
  • Tips for Efficiency

Heating systems are critical to most municipalities, but also represent a large component of your utility expenses. Today's commercial size systems have advanced significantly in design and efficiency.

Today's HVAC systems use 30% to 50% less energy to produce the same amount of heat as earlier, less sophisticated equipment. Even if your heating system is only 10 years old, you may save a significant amount on energy costs by replacing it with a newer, more efficient model. Below are some of the applications and system types available to you.

Biomass Boilers for Heat & Steam
These revolutionary solid fuel heating systems are designed and manufactured to assure the most efficient combustion of solid fuels, while maintaining low emissions.

There are a number of important advantages to biomass boiler heating systems:

  • They save up to 50 percent on heating costs versus heating with gas or oil.
  • Today's modern systems help to reduce global warming extremely low emissions.
  • You can support economic development by buying readily available wood chips and pellets provided and processed by local companies.

Manufacturers / Products / Links

Hurst Boiler & Welding Company, Inc. has been manufacturing, designing, engineering and servicing gas, oil, coal, solid waste, biomass & hybrid fuel-fired steam & hot water boilers since 1967.

Gas- and Oil-Fired Boilers
Today's gas-fired boilers bring the field-proven performance of boilers and water heaters to even higher levels of efficiency and reliability. Gas furnaces and boilers can be fueled by either natural gas or propane. Propane is usually more expensive as a fuel, but is available throughout the United States. Natural gas supplies depend on having a natural gas distribution system in your area, and areas at the end of the pipeline (such as the Northeast) tend to pay higher prices for natural gas.

There are a number of important advantages to gas-fired boiler systems:

  • The latest energy-efficient technology offers significant savings over older technology.
  • Today's modern systems help to reduce global warming extremely low emissions.
  • Additional realized savings can be put to work for your school or community.

Manufacturers / Products / Links

The way condensing commercial appliances are looked at today calls for a highly specialized way to engineer and assemble them: enter the KN-Series high efficiency boiler from HydroTherm. With a patented design unlike the tubular-based, first generation condensing boilers, the KN matches up to real world applications in unprecedented ways. See for yourself the new direction KN is leading to address the demands of today's high efficient commercial hydronics market.

PexSupply, of Farmingdale, NY, offers many high efficiency gas boilers including Weil McLain Ultra Boilers, Lochinvar Boilers, Buderus Boilers, Burnham Alpine Boilers, Embassy Boilers, Prestige Solo Boilers, Viessmann Vitodens Boilers, Slantfin Bobcat Boilers, and more.

The Peerless® PUREFIRE® gas-fired condensing boiler is a high-efficiency boiler for residential and commercial applications and is available for either natural or LP gas. The direct vent, sealed combustion boiler has an ultra-high 97.3% efficiency and is ENERGY STAR® approved*! The PUREFIRE®, now available in six sizes, has ASME and ETL certifications for both the U.S. and Canada and is the most thoroughly tested high efficiency boiler on the market!

Air-source Heat Pumps
Meanwhile, performance of air-source heat pumps--in particular, the ductless mini-split heat pumps that have been popularized by such companies as Mitsubishi, Sanyo, and Daikin — have been improving dramatically in recent years, especially at low temperatures.

In the past, air-source heat pumps only made sense in warmer climates, because the efficiency would drop dramatically at lower temperatures; at about 40°F, these systems would usually switch over to electric-resistance heating. New mini-split heat pumps, by comparison, especially "inverter" models, can function pretty well down to about 0°F. And they cost a whole lot less than GSHPs.

Manufacturers / Products / Links

Ductless Depot's Split Air Conditioner & Heat Pump products offer wide versatility in solving your cooling and heating requirements in the smaller municipal buildings. The Indoor unit (evaporator) is mounted inside the room, enclosed in a handsome space saving cabinet. It is connected to the outdoor unit (condenser) via refrigerant lines & inter-unit wiring through a 3 1/2" opening in the wall. Since no ductwork is required, installation is simple. fast & efficient.


Cooling systems are very energy intensive and are almost always fueled by electricity. Another big handicap right out of the gate is they are typically needed during peak time, and thus peak use charges. Cooling energy use is second only to lighting energy use in commercial buildings. For example, cooling in municipal and commercial buildings accounts for 14% of California's peak electrical demand. Both energy consumption and peak demand are increasing and here are some of the energy-efficient technologies available that can effectively reduce your capital outlay on energy costs:

High-Efficiency Packaged Rooftop A/C Units
These state-of-the art units provide industry-leading operating efficiencies, ease of maintenance, installability, and reliability — as well as consistently high levels of indoor air quality and comfort. The systems are almost always electrically powered (though other innovative alternative coolings systems are available --- see below), and usually come pre-wired and pre-charged with an environmentally sound refrigerant such as Puron® (R-410A) at the factory.

Packaged A/C systems include cooling equipment, air-handling fans, and optional gas or electric heating equipment. Rooftop units (RTUs) are available in sizes ranging from 1 ton to more than 100 tons of air-conditioning capacity (1 ton of cooling capacity will remove 12,000 BTU of heat per hour).

A professional energy audit by a professional company such as Johnson Controls, will help determine the best equipment for your needs. With that information, MLC can then help you secure the most cost-effective municipal lease financing to complete your project.

Manufacturers / Products / Links

The Carrier 48PG CENTURION is a ultra-high efficiency rooftop air conditioning system with option gas heating. Units range 2 to 12.5 nominal tons. Recently upgraded systems range up to 15 SEER plus the addition of the patented HUMIDIMIZER™ Adaptive Dehumidification System. A first for Carrier, they have integrated factory installed Energy Recovery Ventilators (ERV's). These enhancements exceed customer requests for higher efficiencies with environmentally sound refrigerants while providing better package comfort solutions that also support LEED initiated projects."

AAON RQ series rooftop units are engineered for performance, flexibility, and serviceability. Double wall rigid polyurethane foam insulated cabinet construction and direct drive backward curved plenum fans allow RQ series units to have quiet, energy efficient airflow with high static pressure capabilities. RQ series units also feature lockable hinged doors which provide service access to all sections of the unit.

Lennox® packaged rooftop units represent some of the most innovative technology in the market, including the new solar powered SunSource® System for Emergence® rooftop units. Combining industry-leading efficiency with fast, easy installation and service, Lennox continues to offer reliable systems that deliver exceptional comfort in commercial buildings. A broad range of ENERGY STAR® qualified units help control energy expenses for low total cost of ownership while delivering exceptional IAQ.

YORK Sunline MagnaDRY™ "Reheat" units are convertible single package high efficiency rooftops. With an additional humidistat the unit will remove moisture from the space without sensible cooling. All models have independent dual refrigerant circuits for efficient part load operation. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof.

Industrial/Commercial Chillers
What is an Industrial Chiller? — Industrial chillers are classified as a refrigeration system that cools a process fluid or dehumidifies air in commercial and industrial facilities. A chiller will use either a vapor compression or absorption cycle to cool. Chilled water has a variety of applications in municipal and commercial facilities, from space cooling to various process uses.

Types of Industrial Chillers — A chiller is rated between one to 1000 tons of cooling energy. There are three different types of chillers:(1) air, (2) water, and (3) evaporative condensed chiller. There are four subcategories in each of the above categories for industrial chillers: (1) reciprocating, (2) centrifugal, (3) screw driven (4) and absorption chillers. The first three types are mechanical chillers which are powered by electric motors, steam, or gas turbines. An absorption chiller is powered by a heat source such as steam and uses no moving parts.

Components of an Industrial Chiller — The mechanical compression cycle has four basic components through which the refrigerant passes: (1) the evaporator (2) the compressor (3) the condenser (4) the expansion valve. The evaporator in the chiller will operate at a lower pressure and lower temperature than the condenser. More in-depth technology and equipment info can be found on the Cooling Technology, Inc. website.

Pair up a Chiller and an Thermal Energy Storage (TES) System — The chiller and the TES share the cooling load during the on-peak daytime hours, and then work together to store ice during off-peak nighttime rates. This partial storage strategy can significantly reduced your energy costs. Read more about TES's in our Energy Storage section.

Today's chillers represent very cost-effective and energy-efficient additions to your current HVAC system, and MLC has secured lease funding for a number of these in recent municipal energy performance contracts. Contact us today to learn more.

Manufacturers / Products / Links

Over the past 20 years, Cooling Technology, Inc. has provided innovative solutions to some of the most challenging industrial process cooling problems, delighting more than 2000 customers.  As a full-service cooling technology company, Cooling Technology designs, manufactures and services a wide range of products— from standard units to custom systems including:

  • Compact Chillers: Air-Cooled
  • Compact Chillers: Water-Cooled
  • Central Chillers: Air-Cooled
  • Central Chillers: Water-Cooled
  • Central Chillers: Evaporative-Cooled

At Multiaqua, our commitment to creating innovative air conditioning products has made us one of the most respected organizations in the industry. From concept to market, Multiaqua takes a hands-on approach to ensure that each and every step meets our stringent standards of quality, durability and dependability. All Multiaqua products are designed with the future in mind. That's why all air conditioning chiller products are flexible, which makes it easy to adapt to virtually all kinds of building applications.

Trane approaches buildings as more than concrete and steel boxes; we see them in terms of the critical comfort needs of the people and the things in the building. More than half of the large buildings in the world today have a Trane chiller at their core, playing a critical role in creating the right comfort environment. Not only do our chillers provide the right temperature, humidity and ventilation, they also help reduce your cost of operation, provide energy efficiency and minimize environmental impact. In fact, Trane EarthWise™ CenTraVac™ chiller received the U.S. EPA's Climate Protection Award as the most energy efficient, lowest emission large chiller available.

Rite-Temp manufactures water chillers for a wide range of industrial and commercial applications. Flexibility of design and product adaptability set us apart in the industry. Flexibility of design and product adaptability set us apart in the industry. Each unit is individually constructed to meet your exact specifications. Our Portable and Horizontal units are available in 2 to 12-ton capacities and the Vertical unit we offer 2 to 24-ton capacities. Our Remote units are available in 2 to 36-ton capacities.

Aqua Series air-cooled chillers Carrier install quickly and easily to save you time and money. And, the savings will continue to mount with lower operating costs due to Aqua Series' full and part load performance. Available in 10 to 500-ton chillers, the Aqua Series chillers come in two lines, and offer easy monitoring and control with the ComfortLink™ Control System, which provides functions such as demand limit, load shed and water temperature reset capabilities. These features provide added control for reduced energy usage. Carrier also produces a complete line of water-cooled chillers.

Radiant Cooling Systems
Radiant cooling is a comfortable, quiet, energy-efficient alternative to traditional air conditioning in commercial buildings. Radiant cooling is designed to be a passive system that uses off-peak electric power at night, which reduces the need for energy-intensive HVAC air conditioning during the day. This offers the ability to downsize chillers and eliminate individual air-conditioning units.

Radiant cooling takes advantage of the energy storage capacity of concrete floors for cooling a commercial structure. In a radiant cooling system, energy moves towards the cooled surface, lowering the air temperature.

Radiant cooling eliminates the drafts and temperature fluctuations common in traditional HVAC systems, and is especially effective in high-glazing areas where solar gain is a concern. It also avoids problems with mold and allergens spread by forced-air systems, making it an ideal choice for hospital and healthcare environments.

Key benefits include: * Energy savings average from 17% in cold, humid climates to 42% in warm, dry climates * Particularly effective for building designs incorporating large glass surfaces that carry high direct solar loads * Allows you to establish a centralized location for the control system and mechanical equipment, simplifying installation, operation and maintenance * Systems can be designed to transfer heat away from one area of a building to another when needed.

Manufacturers / Products / Links

Uponor radiant cooling systems offer unique advantages, including the ability to work with existing HVAC systems to conserve energy during peak operating hours. Radiant systems offer the ability to accurately control and vary temperatures in individual rooms, areas or zones throughout a structure, further saving on energy costs. And no matter which installation method is used, radiant systems save floor space by eliminating the need to install mechanical equipment in the conditioned area.

Plascore's Radiant Cooling Panels utilize hydronic technology to lower surrounding air temperature. The result is a more focused, comfortable and cost-effective means of cooling room occupants. Radiant cooling is gaining widespread popularity in Europe and Canada because of its comfort (no direct air flow) and modern efficiency. Plascore Radiant Cooling Panels are attractive, designed to suspend from the ceiling directly above a person. Water is piped through a series of tubes, which effectively absorbs heat from warmer surrounding air and transfers the heat out of the building through a geothermal system.

HPAC Engineering, the magazine of mechanical systems engineering, is a forum for peer-to-peer communication among engineering professionals in the buildings and construction industries. In this series of news/blog articles, HPAC Engineering outlines major news and advancements in radiant cooling.

These tips can help you select the right equipment for your facility.

  • NEVER OVERSIZE! Avoid over sizing equipment at all costs. Over sizing equipment increases the capital cost at the time of the installation and the costs of operation of the equipment. Request that your HVAC professional conduct an Air Conditioning Contractors of America's (ACCA) Manual N Commercial Load Calculation to ensure proper sizing.

  • Before considering a lease-purchase of a new generation heating or cooling system, request the ACCA Manual N for municipal and commercial facilities to evaluate your facility's heating and cooling loads. By following these guidelines you will receive a system that is sized appropriately for your facility.

  • When selecting a new cooling system, have your HVAC professional provide you a quote and specifications for standard-efficiency and high-efficiency units including life cycle costs. If the life cycle cost is less on the high-efficiency unit, purchase it.

  • Investigate geothermal heating and cooling, too. Geothermal pumps, also called ground source heat pumps, extract heat from the ground and transfer it to your facility in the winter, while extracting heat from your facility in the summer and transferring it to the ground. In other words, the ground acts as a heat source in winter and a heat sink in summer. Read More -->

  • Install programmable thermostats and other control and monitoring technologies to achieve significant savings. Reducing heating and cooling during off-peak hours.

  • Whenever possible, select heating and cooling units that are ENERGY STAR qualified.

  • Consider energy recovery ventilation systems to reclaim waste energy from the exhaust air stream and use it to condition incoming fresh air.

  • In humid climates, consult your HVAC professional about supplemental dehumidification. By controlling humidity at your facility, you can increase comfort and allow for further downsizing of equipment.

  • Consider specifying economizers. Often available at a low incremental cost, these units draw in fresh air from the outside when the temperature outside is lower than the temperature inside.

  • Combining new equipment and technology with efforts to reduce heating and cooling loads can lead to even more savings. These include lighter roof surfaces, and planting deciduous trees to reduce solar heat gain.